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Components

component model link photo
microcontroller esp32 doit devkit v1 aliexpress
co2 sensor mh-z19b aliexpress
temperature, humidity, pressure sensor bme280 aliexpress
OLED display (1.3", 128 x 64) sh1106 aliexpress
li-ion battery (18650) ncr18650b aliexpress
li-ion battery charging board with protection tp4056 aliexpress
battery case (18650) - aliexpress
step-up voltage converter (1V-5V to 5V) - aliexpress
capacitor (1K μF) - -
button - -
plastic case (105 х 75 х 26.4 mm) - chipdip (RU)

total cost (including shipment from China to Saint-Petersburg, Russia): 2.700 RUB (42 USD)

most expensive component: co2 sensor - 1.230 RUB (19 USD)
shipment time: 2-4 weeks


Assembling

circuit diagram
assembling on breadboard
soldering / glueing / drilling / packing in case
connecting to usb for charging / debugging
front side

Technical Parameters

operating temperature range 0 ~ 50 °C
weight 136 g
average current ~ 90 mA
on-battery life time ~ 37 hours

Design Failures

  • short on-battery life time (despite all improvements #34).
    originally i've expected device to work at least 1 week on single battery charge. but it all comes down to this:

    • esp32 drains considerable amount of current for wifi operations (even in modem sleep mode).
    • mh-z19 was not designed for low-power consumption as it drains min 5 mA constantly with 100 mA peaks.
  • temperature reading is affected by case self heating.
    esp32 radiates most of the heat, and some more comes from mh-z19 and battery.
    despite i've drilled a lot of holes on front panel and a side, looks like it's still not enough.
    overall mistake is ~ +2 °C (gradually heating up for 1-2 hours after startup), which needs firmware compensation.