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| 1 | +/* |
| 2 | + * SPDX-FileCopyrightText: Copyright (c) 2025 Andre Stefanov |
| 3 | + * SPDX-FileCopyrightText: Copyright (c) 2025 Jilay Sandeep Pandya |
| 4 | + * SPDX-License-Identifier: Apache-2.0 |
| 5 | + */ |
| 6 | + |
| 7 | +#include <math.h> |
| 8 | +#include <zephyr/ztest.h> |
| 9 | + |
| 10 | +#include "../../../drivers/stepper/ramp/ramp.h" |
| 11 | + |
| 12 | +#include <zephyr/logging/log.h> |
| 13 | +LOG_MODULE_REGISTER(ramp, CONFIG_STEPPER_LOG_LEVEL); |
| 14 | + |
| 15 | +#define RAMP_PROFILE(accel, velocity, decel) \ |
| 16 | + { \ |
| 17 | + .acceleration = accel, \ |
| 18 | + .max_velocity = velocity, \ |
| 19 | + .deceleration = decel, \ |
| 20 | + } |
| 21 | + |
| 22 | +#define DISTANCE_PROFILE(accel, const_velocity, decel) \ |
| 23 | + { \ |
| 24 | + .acceleration = accel, \ |
| 25 | + .const_speed = const_velocity, \ |
| 26 | + .deceleration = decel, \ |
| 27 | + } |
| 28 | + |
| 29 | +#define RAMP_RUNTIME_DATA(actual_pos, target_pos, pre_decel_steps, threshold, state) \ |
| 30 | + (struct stepper_ramp_runtime_data) \ |
| 31 | + { \ |
| 32 | + .ramp_actual_position = actual_pos, .ramp_target_position = target_pos, \ |
| 33 | + .pre_deceleration_steps = pre_decel_steps, \ |
| 34 | + .ramp_stop_step_interval_threshold_in_ns = threshold, .current_ramp_state = state, \ |
| 35 | + } |
| 36 | + |
| 37 | +#define RAMP_TEST_PARAMS(accel, velocity, decel, pre_decel, steps) \ |
| 38 | + (struct test_params) \ |
| 39 | + { \ |
| 40 | + .acceleration = accel, .max_velocity = velocity, .deceleration = decel, \ |
| 41 | + .pre_deceleration_steps = pre_decel, .steps_to_move = steps, \ |
| 42 | + } |
| 43 | + |
| 44 | +struct test_params { |
| 45 | + uint16_t acceleration; |
| 46 | + uint32_t max_velocity; |
| 47 | + uint16_t deceleration; |
| 48 | + uint32_t pre_deceleration_steps; |
| 49 | + uint32_t steps_to_move; |
| 50 | +}; |
| 51 | + |
| 52 | +struct reset_ramp_data_expectation { |
| 53 | + struct stepper_ramp_distance_profile distance_profile; |
| 54 | +}; |
| 55 | + |
| 56 | +struct get_next_step_interval_expectation { |
| 57 | + uint64_t *intervals; |
| 58 | + uint32_t count; |
| 59 | +}; |
| 60 | + |
| 61 | +static void test_reset_ramp_data(const struct test_params params, |
| 62 | + const struct reset_ramp_data_expectation expectation) |
| 63 | +{ |
| 64 | + struct stepper_ramp_common common = { |
| 65 | + .ramp_profile = |
| 66 | + RAMP_PROFILE(params.acceleration, params.max_velocity, params.deceleration), |
| 67 | + .ramp_distance_profile = DISTANCE_PROFILE(0, 0, 0), |
| 68 | + }; |
| 69 | + |
| 70 | + struct stepper_ramp_config config = { |
| 71 | + .pre_deceleration_steps = params.pre_deceleration_steps, |
| 72 | + }; |
| 73 | + |
| 74 | + trapezoidal_ramp_api.reset_ramp_runtime_data(&config, &common, params.steps_to_move); |
| 75 | + |
| 76 | + trapezoidal_ramp_api.recalculate_ramp(&common, params.steps_to_move); |
| 77 | + |
| 78 | + zexpect_equal(common.ramp_distance_profile.acceleration + |
| 79 | + common.ramp_distance_profile.const_speed + |
| 80 | + common.ramp_distance_profile.deceleration, |
| 81 | + params.steps_to_move, "Expected total steps %d but got %d", |
| 82 | + params.steps_to_move, |
| 83 | + common.ramp_distance_profile.acceleration + |
| 84 | + common.ramp_distance_profile.const_speed + |
| 85 | + common.ramp_distance_profile.deceleration); |
| 86 | + |
| 87 | + zexpect_equal(common.ramp_distance_profile.acceleration, |
| 88 | + expectation.distance_profile.acceleration, |
| 89 | + "Expected acceleration %d but got %d", |
| 90 | + expectation.distance_profile.acceleration, |
| 91 | + common.ramp_distance_profile.acceleration); |
| 92 | + |
| 93 | + zexpect_equal( |
| 94 | + common.ramp_distance_profile.const_speed, expectation.distance_profile.const_speed, |
| 95 | + "Expected const_speed %d but got %d", expectation.distance_profile.const_speed, |
| 96 | + common.ramp_distance_profile.const_speed); |
| 97 | + |
| 98 | + zexpect_equal(common.ramp_distance_profile.deceleration, |
| 99 | + expectation.distance_profile.deceleration, |
| 100 | + "Expected deceleration %d but got %d", |
| 101 | + expectation.distance_profile.deceleration, |
| 102 | + common.ramp_distance_profile.deceleration); |
| 103 | +} |
| 104 | + |
| 105 | +ZTEST_SUITE(ramp, NULL, NULL, NULL, NULL, NULL); |
| 106 | + |
| 107 | +ZTEST(ramp, test_ramp_distance_profile) |
| 108 | +{ |
| 109 | + /** motion of 0 steps should not result in steps in any ramp phase */ |
| 110 | + LOG_DBG("Test zero steps"); |
| 111 | + test_reset_ramp_data(RAMP_TEST_PARAMS(1000, 10000, 1000, 0, 0), |
| 112 | + (struct reset_ramp_data_expectation){ |
| 113 | + .distance_profile = DISTANCE_PROFILE(0, 0, 0), |
| 114 | + }); |
| 115 | + |
| 116 | + /** motion of 1 step should result in acceleration of 1 step if the requested velocity is |
| 117 | + * higher than the start velocity of the ramp. |
| 118 | + */ |
| 119 | + LOG_DBG("Test 1 fast step"); |
| 120 | + test_reset_ramp_data(RAMP_TEST_PARAMS(1000, 10000, 1000, 0, 1), |
| 121 | + (struct reset_ramp_data_expectation){ |
| 122 | + .distance_profile = DISTANCE_PROFILE(1, 0, 0), |
| 123 | + }); |
| 124 | + |
| 125 | + /** motion of 1 step should result in a single constant speed step if the requested |
| 126 | + * velocityis lower than the start velocity of the ramp. |
| 127 | + */ |
| 128 | + LOG_DBG("Test 1 slow step"); |
| 129 | + test_reset_ramp_data(RAMP_TEST_PARAMS(1000, 1, 1000, 0, 1), |
| 130 | + (struct reset_ramp_data_expectation){ |
| 131 | + .distance_profile = DISTANCE_PROFILE(0, 1, 0), |
| 132 | + }); |
| 133 | + |
| 134 | + LOG_DBG("Test 2 steps"); |
| 135 | + test_reset_ramp_data(RAMP_TEST_PARAMS(1000, 10000, 1000, 0, 2), |
| 136 | + (struct reset_ramp_data_expectation){ |
| 137 | + .distance_profile = DISTANCE_PROFILE(1, 0, 1), |
| 138 | + }); |
| 139 | + |
| 140 | + LOG_DBG("Test 3 steps"); |
| 141 | + test_reset_ramp_data(RAMP_TEST_PARAMS(1000, 10000, 1000, 0, 3), |
| 142 | + (struct reset_ramp_data_expectation){ |
| 143 | + .distance_profile = DISTANCE_PROFILE(2, 0, 1), |
| 144 | + }); |
| 145 | + |
| 146 | + LOG_DBG("Test 100000 steps"); |
| 147 | + test_reset_ramp_data(RAMP_TEST_PARAMS(1000, 10000, 1000, 0, 1000), |
| 148 | + (struct reset_ramp_data_expectation){ |
| 149 | + .distance_profile = DISTANCE_PROFILE(500, 0, 500), |
| 150 | + }); |
| 151 | + |
| 152 | + LOG_DBG("Test 100001 steps"); |
| 153 | + test_reset_ramp_data(RAMP_TEST_PARAMS(1000, 10000, 1000, 0, 1001), |
| 154 | + (struct reset_ramp_data_expectation){ |
| 155 | + .distance_profile = DISTANCE_PROFILE(501, 0, 500), |
| 156 | + }); |
| 157 | + |
| 158 | + LOG_DBG("Test 200000 steps"); |
| 159 | + test_reset_ramp_data(RAMP_TEST_PARAMS(1000, 10000, 1000, 0, 110000), |
| 160 | + (struct reset_ramp_data_expectation){ |
| 161 | + .distance_profile = DISTANCE_PROFILE(50000, 10000, 50000), |
| 162 | + }); |
| 163 | +} |
| 164 | + |
| 165 | +ZTEST(ramp, test_first_interval) |
| 166 | +{ |
| 167 | + uint32_t test_accelerations[] = {1, 100, 1000, UINT32_MAX}; |
| 168 | + |
| 169 | + for (size_t i = 0; i < ARRAY_SIZE(test_accelerations); i++) { |
| 170 | + LOG_DBG("Test acceleration %u steps/s/s", test_accelerations[i]); |
| 171 | + const uint64_t start_interval = |
| 172 | + trapezoidal_ramp_api.calculate_start_interval(test_accelerations[i]); |
| 173 | + LOG_DBG("Start interval in ns: %llu", start_interval); |
| 174 | + |
| 175 | + /** see AVR446 section 2.3.1, exact calculations of the inter-step delay */ |
| 176 | + const double ideal_start_interval = |
| 177 | + NSEC_PER_SEC * sqrt(2.0 / test_accelerations[i]) * 0.676; |
| 178 | + LOG_DBG("Ideal start interval in ns: %f", ideal_start_interval); |
| 179 | + |
| 180 | + const double ratio = fabs((double)start_interval / ideal_start_interval); |
| 181 | + |
| 182 | + zassert_within(ratio, 1.0, 0.01); |
| 183 | + } |
| 184 | + |
| 185 | + LOG_DBG("Test acceleration %u steps/s/s", 0); |
| 186 | + const uint64_t invalid_interval = trapezoidal_ramp_api.calculate_start_interval(0); |
| 187 | + |
| 188 | + zassert_equal(invalid_interval, UINT64_MAX); |
| 189 | +} |
| 190 | + |
| 191 | +ZTEST(ramp, test_get_next_step_interval) |
| 192 | +{ |
| 193 | + struct stepper_ramp_common common = { |
| 194 | + .ramp_profile = RAMP_PROFILE(1000, 10000, 1000), |
| 195 | + .ramp_distance_profile = DISTANCE_PROFILE(0, 0, 0), |
| 196 | + .ramp_runtime_data = RAMP_RUNTIME_DATA(0, 0, 0, 0, STEPPER_RAMP_STATE_NOT_MOVING), |
| 197 | + }; |
| 198 | + |
| 199 | + const struct stepper_ramp_config config = { |
| 200 | + .pre_deceleration_steps = 0, |
| 201 | + }; |
| 202 | + |
| 203 | + trapezoidal_ramp_api.reset_ramp_runtime_data(&config, &common, 1000); |
| 204 | + trapezoidal_ramp_api.recalculate_ramp(&common, 1000); |
| 205 | + |
| 206 | + uint64_t intervals[500] = {0}; |
| 207 | + |
| 208 | + intervals[0] = trapezoidal_ramp_api.calculate_start_interval(1000); |
| 209 | + |
| 210 | + for (uint32_t i = 1; i < 500; i++) { |
| 211 | + intervals[i] = trapezoidal_ramp_api.get_next_step_interval( |
| 212 | + &common, intervals[i - 1], STEPPER_RUN_MODE_POSITION); |
| 213 | + } |
| 214 | + |
| 215 | + for (uint32_t i = 1; i < 500; i++) { |
| 216 | + LOG_DBG("Compare %llu vs %llu", intervals[i - 1], intervals[i]); |
| 217 | + zexpect(intervals[i - 1] > intervals[i], |
| 218 | + "Acceleration intervals have to decrease over time"); |
| 219 | + } |
| 220 | + |
| 221 | + zexpect(NSEC_PER_SEC / 1000 < intervals[499], |
| 222 | + "Last ramp interval has to be smaller than the requested velocity"); |
| 223 | +} |
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