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μTeslaCoil

Small PCB for push-pull tesla coil with 50V boost converter

schematic

Notes and test results (b3fdc67)

The coil works, but aside from some not-so-wise design decisions that I changed in the current version, I encountered a few problems.

  • At first the idea was to use a slayer-exciter sized secondary but as it turned out driving a coil with a frequency close to 5MHz can be challenging in terms of tuning. I ended up using a slightly larger secondary with a resonance frequency close to 500-600kHz.
  • The lack of TVS diodes cost me some IGBTs so I added them in this version. As it turns out, reverse connection of the primary winding causes high voltage spikes and thus damage to the circuit.
  • The voltage converter that I used has a limit of ~60V on the output, but there is some headroom so you can experiment with higher voltages. I think the circuit should be able to withstand about 80V on the input.

TODO

  • Add Q3 gate protection
  • Add U2 VCC regulation/protection

Links

https://www.youtube.com/watch?v=w9AY5RUtEMk
https://tefatronix.g6.cz/display.php?page=sstc4&lang=en
https://blog.naver.com/3happy3gong3/222702706706
https://github.com/Caraffa-git/PCB-Art

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Small push-pull tesla coil project ⚡

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