Small PCB for push-pull tesla coil with 50V boost converter
Notes and test results (b3fdc67)
The coil works, but aside from some not-so-wise design decisions that I changed in the current version, I encountered a few problems.
- At first the idea was to use a slayer-exciter sized secondary but as it turned out driving a coil with a frequency close to 5MHz can be challenging in terms of tuning. I ended up using a slightly larger secondary with a resonance frequency close to 500-600kHz.
- The lack of TVS diodes cost me some IGBTs so I added them in this version. As it turns out, reverse connection of the primary winding causes high voltage spikes and thus damage to the circuit.
- The voltage converter that I used has a limit of ~60V on the output, but there is some headroom so you can experiment with higher voltages. I think the circuit should be able to withstand about 80V on the input.
- Add Q3 gate protection
- Add U2 VCC regulation/protection
https://www.youtube.com/watch?v=w9AY5RUtEMk
https://tefatronix.g6.cz/display.php?page=sstc4&lang=en
https://blog.naver.com/3happy3gong3/222702706706
https://github.com/Caraffa-git/PCB-Art