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2009 Honda Civic SI Coupe — Build Log

A documentation-first build log for my FG2 K20Z3. Every mod researched, priced, and installed in the open.

Chassis Engine Transmission Fuel


The car

Spec Value
Chassis FG2 (8th Gen Coupe)
Engine K20Z3 — 2.0L i-VTEC, 197 HP / 139 lb-ft (stock)
Transmission 6-speed manual
Color Blue
Mileage ~170,000 miles

Every modification gets its own folder with research notes, part numbers, real prices paid, and install references. It's also a planning tool — a chronological mod order, a 170k-mile maintenance plan, and a small Python script that compiles the whole thing into printable PDFs. Cars are a hobby I picked up in mid-2025, so this repo doubles as my way of learning the platform and keeping myself honest about scope and budget.


What I'm going for

Daily-drivable with a sport mode toggle. Quiet when I need it, loud when I want it. I'm building a full bolt-on NA K20Z3 targeting 220-240 WHP on pump gas, 230-250 WHP on E85 — headers, intake manifold, throttle body, exhaust, pulleys, flex fuel, and a Hondata tune to tie it all together. The exhaust is a DIY valved 3" setup with a QTP cutout, so I can swap between a quiet daily tune and an aggressive straight-piped sport tune. Flex fuel with real-time ethanol sensing lets me run pump gas or E85 without re-tuning. And eventually I'm putting a LattePanda mini PC in the car for permanent Hondata management and exhaust valve control.


Modification status

Installed

# Mod Part Actual Cost Status
1 Clutch & Flywheel Exedy Stage 1 Organic (08806) + Exedy Lightweight Flywheel (HF02) $960.43* Installed
2 Cold Air Intake K&N Typhoon 69-1014TS $504.17 Installed
3 Short Shifter + Bushings Acuity 3-Way Adjustable + Trans-Side Bushings $622.20 Installed
4 Tires Continental ExtremeContact DWS06 Plus 215/45ZR17 91W XL $715.00 Installed

*$960.43 includes clutch, flywheel, and strut bar bundled together (incl. tax/shipping)

Purchased — awaiting install

# Mod Part Actual Cost Status Notes
5 Engine Mounts Hybrid Racing 70A $657.15 Awaiting install
6 Brakes Hawk HPS Pads + R1 Concepts Slotted Rotors $532.14 Awaiting install Full 4-corner upgrade
7 Strut Bar Megan Racing Race Spec Front Upper (Polished) (in #1) Blocked Clearance issue — need to diagnose
8 Hondata FlashPro Hondata FlashPro $859.59 Awaiting first flash ECU tuning, datalogging, gauges

Total spent to date: $4,850.68 (all prices include tax, shipping, and insurance)

Planned — not yet purchased

# Mod Details Notes
9 Valved Exhaust DIY 3" QTP cutout bypass (keep OEM mufflers) 3" dump, step-down to 2.5" for muffled path
10 Headers Skunk2 Alpha 4-2-1 (412-05-1930) + Berk HFC Best available, stepped primaries, 10-18 WHP
11 Intake Manifold Skunk2 Ultra Street + bored stock TB (66mm) Larger plenum, shorter runners, DBW compatible
12 Pulleys & Harmonic Balancer ATI Super Damper + NST accessory pulleys Proper damping + reduced parasitic loss
13 Flex Fuel & Fuel System Flex fuel sensor + ID725 injectors + Acuity rail + DW300C pump E85 capable, 5-15 WHP on NA over pump gas
14 Clutch Hydraulics Hybrid Racing HYB-CMC-01-20 complete kit 170k-mile reliability upgrade, improved pedal feel
15 Suspension BC Racing BR coilovers + full bushing refresh + sway bars + camber kit Complete suspension overhaul — coilovers, bushings, geometry correction
-- In-Car PC LattePanda 3 Delta permanent install Controls FlashPro + exhaust valve

How this repo is organized

Each mod has its own folder with:

  • overview.md — What the mod is, why I chose it, part numbers
  • install-guide.md — Step-by-step install instructions (where applicable)
  • brainstorm.md — My research, alternatives I considered, pros/cons
  • purchasing.md — Parts list with part numbers and prices

Special folders


Documentation PDFs

The whole build log compiles into two printable PDFs so I have everything in one place at the garage:

Both are generated by generate-pdf.py, a Python script that reads the repo's markdown and renders it — headings, tables with multi-line cell wrapping, bullet/numbered lists, and code blocks — into the two PDFs above. It's the first real coding I've done on this project and it's still rough around the edges. Coding is self-taught for me, so the script is deliberately dependency-light: the only thing you need is fpdf2.

pip install fpdf2
python generate-pdf.py

Re-run it whenever the markdown changes to refresh both PDFs.


Quick reference

Spec Value
Engine Code K20Z3
ECU Code PRB (Keihin)
Displacement 1998cc (2.0L)
Bore x Stroke 86mm x 86mm
Compression 11.0:1
Stock HP / TQ 197 HP @ 7800 RPM / 139 lb-ft @ 6200 RPM
Redline 8000 RPM (fuel cut at 8200 RPM)
Transmission 6-speed manual, 4.764:1 final drive, helical LSD
Stock Exhaust Diameter 2.36" (60mm) from cat back
Fuel Premium 91+ octane required
OBD2 Port Under dash, left of steering column
Interior Fuse Box Driver side lower dash, behind removable panel
Fuse Type (Interior) Mini blade

See docs/vehicle-specs.md for the complete stock specification reference.


Connect


Personal build log by LxveAce. Not a product — just my car, documented in the open.

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2009 Honda Civic SI Coupe (FG2/K20Z3) — Build log, mod documentation, and project planning

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